BiSCREWS

INDUSTRIAL DEVELOPMENT

OBJECTIVES

Efficiency in the production process of compounds, based on the type of pigments, plant layout, component configuration, quality, and available investment budget.

INNOVATION & QUALITY

Thanks to recent investments in research and development, the combination of specialized expertise and true passion for pursuing new ideas, we are open to collaborating with anyone interested in investing in high-value extrusion technology in the recycling sector.

PERFORMANCE

Sustainable development and stable profits: achieving goals through the production of high-quality granulated raw materials, specifically tailored to the industry's needs.

SUSTAINABILITY

Our post-consumer recycling systems are designed not only to transform plastic waste into useful new resources but also to contribute to a sustainable circular economy and highlight procedures to minimize energy consumption and eliminate waste.

 CUTTING-EDGE MACHINERY

Excellent capability to manufacture customized machinery on time.

Lead time minimized thanks to a "ready to extrude" policy.

Quality control and production procedures guarantee high design and manufacturing standards for investors.

STAFF & EXPERTISE

 Continuous technological research by our design engineers brings cutting-edge solutions every day.

The treatment of recycled materials is the enormous added value to the machine's offer.

We not only have mechanical and electrical engineers but also chemical and plastic experts, allowing clients to rely on our processes.

MATERIAL MANAGEMENT

MATERIALS TO BE REVITALIZED

  • PO (LLD - LD - HD and HMWPE + PP) after consumer use or industrial waste granulation through extrusion.
  • R-PET pelletizing with filtration.
  • Mixed plastic waste (including EVA/EVOH/PA) recovered through extrusion.
  • PS, PP, PC, ABS, SAN, PE, PMMA, PA, PLA, or other biodegradable industrial waste materials through a cascade twin-screw extruder recycling process.
  • Pelletizing solutions for expanded material extrusion (EPS and EPP).
  • Filtration and extrusion of synthetic fibers in granulation systems.
  • TPU, TPE, and EVA
  • (recovery through extrusion).

 EXTENDED REUSE

  • Post-consumer material mainly comes from packaging containers for food and industrial applications. Part of the recycled material returns to this sector.

  • Industrial waste often remains on production sites with direct on-site recovery.

  • Recently, recycled materials have been reintroduced into the market as if they were virgin materials, as the demand for both virgin and recycled materials is exactly the same.

  • Upcycling aims to enhance recycled raw materials to increase reuse possibilities, even in high-tech applications requiring high-performance thermoplastic materials.

OBJECTIVES

To obtain high-quality secondary raw materials in a stable and profitable manner, even with highly mixed, contaminated, and moist raw materials.

BENEFITS
Promoting environmental sustainability, creating economic value.


OBJECTIVES

Production of high-quality pellets for food-approved products in pellet or film form (through combination with the purification process).



BENEFITS

Turnkey solutions available, combined with a complex rPET washing plant with a separate extrusion section, with production capacity up to 2 x 2 or 1 x 4 tons per hour.

GRILLO & SUPERGRILLO

The Ecogrillo and Supergrillo inline recycling units allow the reuse of waste from blown film extrusion by transforming edge trims into granules and reintegrating them into the extrusion process.

Processable materials: LDPE/LLDPE/HDPE

  • Production from 10 to 40 kg/h for the Ecogrillo version
  • From 10 to 80 kg/h for the Supergrillo version
  • Option: Roll scrap recycling available only for the Supergrillo version

MINIGRILLO

Essential for optimizing production process parameters in film manufacturing.

Designed to provide the customer, in addition to extruders capable of producing large quantities, with a quality control service for production.

This allows the elimination of any production waste at the source.

Processable materials:

  • Bioplastic (PLA)
  • Edge trims (LDPE, PP, PA/PET, PLA)

REMOTE CUSTOMER SUPPORT

Our specialized engineers in commissioning and installation are also available for troubleshooting or process issues after line installation.


Retrofit and revamping activities on mechanical and electrical components (including new HMI software) are widely used.


We provide advice on implementing processes that eliminate waste or even reduce product weight.


Training is a must, including the full supply of digital user and maintenance manuals.


Original spare parts are always available for immediate delivery.

DIGITAL INTERFACE WITH ERP

The digitization of process data is crucial for preparing predictive and preventive maintenance programs to improve production line efficiency during the operational period.


OEE is also enhanced by the automatic quality control of the extruder's filtration and pelletizing sections, allowing immediate correction through process performance.


The easy HMI concept and its electrical structure allow instant data exchange with the client, providing remote scheduling of production identification slots.

REQUEST INFORMATION ABOUT OUR SERVICES

We will be pleased to provide personalised consultation for your specific needs

CONTACT US
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