Compounding And Master Recycling

OPTIMISATION OF THE FEEDING LAYOUT IN MASTERBATCH PRODUCTION

In masterbatch production, choosing the most appropriate power layout is crucial. The decision depends on investment considerations, the type of pigment used, and the desired quality standards.

  • Batch Pre-blending of Raw Materials

    This solution offers an economically advantageous approach to reduce engineering expenses or to facilitate the production of various formulations using the same plant. It allows flexibility in formulation adjustments by optimising resource utilisation.

  • Continuous Pre-blending of Raw Materials

    By using a single feeding point on the extruder, this solution is ideal for the production of high-volume materials with a limited range of formulations. It ensures consistent batch mixing quality during production process streaming.

  • Separate supply of raw material

    Although it is a more expensive option, this solution significantly enhances the extruder's productivity. It is particularly advantageous when the plant is dedicated exclusively to the production of a single class of products, ensuring optimised performance and production efficiency.

By carefully evaluating these options and aligning them with specific production requirements, masterbatch manufacturers can achieve optimal efficiency, quality, and cost-effectiveness in their operations.

MACHINERY

COMPOUND LINES

We are proud to be among the few companies globally capable of customising and fine-tuning our extruders to meet the precise specifications of customers, even in the diversified field of compounding extrusion.


Our extruders are versatile and find application in various production scenarios, including:


  • Compounds with standard load and high load levels

  • Polymer alloys made for specialised applications

  • Technopolymers reinforced with glass fibre and natural fibres, which improve their structural integrity and performance characteristics.


By offering customised configurations and adaptable features, our extruders and compounding lines enable manufacturers to achieve unprecedented precision and efficiency, meeting the unique needs of their production processes with maximum reliability and effectiveness.

MACHINERY

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We will be pleased to provide personalised consultancy for your specific needs regarding compounding lines

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